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Low Profile Cement Silos

Low Profile Cement Silos

Portable Low Profile Cement Silos

Low Profile Silo

300 Bbl Low Profile Portable Cement Silo

8’-6” Wide x 34’-3” Overall Length • Positive Feed Auger System • 7″ Diameter Carry Across and 9″ Diameter Discharge Screw x 17′-0″ • 10 HP Motor and Gear Box Drive • Heavy Duty Axle Trailer and Tires • Electric Brakes and Lights Package • 330 Ft.² Pulse Jet Dust Collector with Cartridge-Type Filters • Solimar Vibratory Disc Aeration • Pressure Relief Valve • High and Low Bin Level Indicators with Lighted Alarms • 4″ Fill Pipe with Aluminum Adapter • (4) Two-Speed Trailer Jacks • 20″ Non-Pressurized Inspection Manhole • Sand Blast, Prime, and Paint – White, Gray, Tan, or Yellow

Options: Upgrade to 9″ Carry Across and 12″ Discharge Screw Conveyor • Single Phase Motor or Hydraulic Drive Motor • Motor Starter Controls • Manual Air Valve Controls • Air Brakes and Lights Package

200 Low Profile Silo

200 Bbl Low Profile Portable Cement Silo

8’-6” Wide x 25-9” Overall Length • Positive Feed Drive Auger System • 7″ Diameter Screw x 17′-0″ • 5 HP Motor and Gear Box Drive • Heavy Duty Axle Trailer and Tires • Electric Lights and Brakes Package • 330 Ft.² Pulse Jet Dust Collector with Cartridge-Type Filters • Solimar Vibratory Disc Aeration • Pressure Relief Valve • High and Low Level Indicators with Lighted Alarms • 4″ Fill Pipe with Aluminum Adapter • (4) Two-Speed Trailer Jacks • 20″ Non-Pressurized Inspection Manhole • Sand Blast, Prime, and Paint – White, Gray, Tan, or Yellow

Options: Upgrade to 9″ Screw Conveyor • Single Phase Motor, Hydraulic Drive Motor, or 16 HP Gas Motor • Motor Starter Controls • Manual Air Valve Controls

Dust Collectors

Dust Collectors

Benefits of A Dust Collector

  1.  Improved Air Quality: Dust collectors significantly enhance air quality in and around concrete plants, contributing to a cleaner and safer environment.
  2.  Reduced Maintenance Costs: By preventing dust from reaching critical equipment, dust collectors can extend the lifespan of machinery and reduce maintenance expenses.
  3.  Regulatory Compliance: Dust collectors help concrete plants comply with environmental regulations, avoiding potential fines and legal issues.
  4.  Enhanced Worker Safety: Cleaner air and reduced exposure to airborne dust benefit the health and safety of plant personnel.

Summary

A concrete plant dust collector is a vital component in the concrete production process, designed to capture and control dust and particulate matter, protect equipment, and ensure compliance with environmental regulations. It plays a critical role in maintaining air quality and safety, both within the facility and in the surrounding community.

Dust Collector
DUST COLLECTOR SPECIFICATIONS
Total Filtration Area 330 Ft.²
Air To Cloth Ratio ( ACFM / Ft.² ) 4.8
Pressure Drop 6”
Air Capacity 1600
Outlet Area ( Ft.² ) 0.83
Cleaning Method Pulse Jet
Inlet Dust Concentration at 15 Gm./ Ft.³ 25,000
Outlet Emissions ( Gm./ Min. ) 2.50
Outlet Dust Loading ( Gm./ Ft.³ ) .0015
Air Consumption 8 CFM
Solenoids 120/60 ASCO Power Pulse Valve (Qty:3)
Dust Collector Cartridge
FILTER CARTRIDGE SPECIFICATIONS
Dimensions 11.09” O.D. x 5.75” I.D. x 30” Tall
Top End Cap G60 Galvanized-Open with 11″ Flange
Bottom End Cap G60 Galvanized-Closed
Gasket 5/8” Height x 10” I.D., Neoprene
Outline Retainer Retainer Bands
Inner Core Galvanized Expanded Metal 72% Open
Filter Area 55 Ft.²
Fiber 100% Spun Bond Polyester
Material Weight 8 oz. / Yd.²
Permeability 24 CFM
Mullen Burst Dry 388 PSI
Temperature Limit 275 Degrees Fahrenheit
Efficiency 99.99%

 

OPERATION RECOMMENDATIONS: Supply unit with 100 PSI air pressure and 110 volt or 12 volt power. Turn on unit when filling cycle begins and operate continuously for 20 minutes after filling cycle completes.

Aggregate Batchers

Aggregate Batchers

Benefits of An Aggregate Batcher

  1. Consistency: An aggregate batcher ensures that each batch of concrete is consistent in terms of the type and quantity of aggregates used, which is crucial for producing reliable and uniform concrete mixes.
  2.  Efficiency: By automating the weighing and proportioning process, an aggregate batcher streamlines the concrete production process, increasing efficiency and reducing labor requirements.
  3.  Quality: Accurate proportioning and weighing contribute to the quality of the concrete mix, leading to better performance and durability of the final product.
  4.  Cost-Effectiveness: Reduced waste and improved efficiency result in cost savings in concrete production.

Summary

An aggregate batcher is an essential component in a concrete plant responsible for accurately weighing and proportioning aggregates to create consistent, high-quality concrete mixes. Its precise operation and automation capabilities contribute to the efficiency and cost-effectiveness of concrete production while ensuring the quality of the final product.

Accumulative Aggregate Batcher

12 Yd.³ Capacity Scale Hopper consisting of 1/4” and 3/16” Material • 12” x 38” Gate with 3 1/2” x 8” Air Cylinder • Air Vibrator • (4) 15,000# Load Cells with Digital Indicator • Scale Support Stand • Sand Blast, Prime, and Paint

Options: 10 Yd.³ Capacity

Batcher-Accumulator

Truck Charging Conveyor

30” Wide 3/16 x 1/16 2-Ply Belt (300 FPM / 576 TPH) • 8” Channel Frame with 20° and 35° Trough Idlers and Returns • 14” Head Pulley with Herring-bone Lagging on 2 – 3/16” Drive Shaft and Pillow Block Bearings • Individual Belt Tighteners with 3/4” Sealed-In-Grease Threaded Rods • 10 HP 3-Phase Motor T.E.F.C. • Shaft Mount Gear Box Complete with Double Groove Pulleys, Belts, and Backstop • Discharge Hopper with Rubberized Sock • Torsion Style Belt Wiper • Water Pipe • Intermediate Support Stand • Sand Blast, Prime, and Paint

Deccumulative Aggregate Batcher

Two Compartment 12 Yd.³ Capacity Scale Hopper • Weigh System with Digital Indicator and Decumulative Batching Software • Structural Support Stand • (2) Discharge Gates with Air Cylinders and Limit Switches • (2) Air Vibrators • Collecting Hopper with Gum Rubber Boot • Sand Blast, Prime, and Paint

Batcher De-Accumulator
Overhead Aggregate Bins

Overhead Aggregate Bins

Overhead Aggregate Bins Sizes and Description

Aggregate Bins-4 Comp

Four Compartment Bins

Model Total Height Dimension A
140 Ton 27′-0″ 12′-0″
180 Ton 29′-0″ 14′-0″
215 Ton 31′-0″ 16′-0″
Aggregate Bins-3 Comp

Three Compartment Bins

Model Total Height Dimension A
65 Ton 23′-0″ 8′-0″
90 Ton 25′-0″ 10′-0″
120 Ton 27′-0″ 12′-0″
145 Ton 29′-0″ 14′-0″
170 Ton 31′-0″ 16′-0″
200 Ton 33′-0″ 18′-0″

Overhead Aggregate Bins Standard Equipment

1/4″ Thick Material on all Cones and Sloped Walls • 3/16″ Thick Material on all Straight Walls and Dividers • 3/16″ Thick Material on Removable Heap Plates – 18″ Tall • Aggregate Gates with Air Cylinders – 16″ x 16″ and 16″ x 48″ • 8″ Beam Structural Stand with 14′-0″ Clearance Under Gates

Options: Divider Wall within Individual Compartment(s) • Window Pane Design • AR Steel Liner

Types of Conveyors for Batch Plants

Types of Conveyors for Batch Plants

Conveyor

Types of Conveyors

Note: Some Types of Conveyors are available in portable (mobile) versions for versatile use.

Deep Truss-Type Radial Stackers and Fixed Conveyors • Channel-Type Stacking and Truck Charging Conveyors • Reversing Conveyors • Turn Heads • Charge Hoppers • Electric Switchgears • Remote Controls

Conveyor